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The Death Valley Between AI Experiments and Production — Why 60% of Companies Never Cross It

February 8, 202611 min read min readPertama Partners
For:CTO/CIOOperationsCEO/Founder

Most AI journeys die between the pilot and production. 60% of Asian SMBs that start experimenting never deploy AI in production, and 88% of POCs fail. Here is why — and how to be among those who cross the gap.

The Death Valley Between AI Experiments and Production — Why 60% of Companies Never Cross It

Key Takeaways

  • 1.60% of Asian SMBs at Stage 2 (Experimenting) never reach Stage 3 (Implementing) — the deadliest transition in AI maturity
  • 2.88% of AI proof-of-concepts fail to reach production deployment in the region
  • 3.The four death valleys are: Strategy-Action Gap, Pilot Purgatory, Scaling Silo, and Innovation Plateau
  • 4.The average successful Stage 2 to Stage 3 transition takes 14 months and USD 30,000-150,000 in investment
  • 5.75% of Asia-Pacific employers cannot find the AI talent they need, compounding the pilot-to-production challenge
  • 6.Companies that cross to Stage 3+ report 2.5x higher revenue growth than those stuck at Stage 1-2
  • 7.45% of Stage 3 companies then stall again at the Stage 3-to-4 transition due to infrastructure debt

Your AI pilot went well. The chatbot demo impressed leadership. The proof-of-concept showed promising results. The vendor delivered a polished presentation with a slide titled "Next Steps: Production Deployment."

That was six months ago. The chatbot is still in testing. The proof-of-concept data sits in a sandbox environment. The vendor's next-steps slide has not led to any next steps. If this sounds familiar, you are not alone — you are in the majority.

According to the Pertama Partners AI Maturity Model, 60% of Asian SMBs that reach Stage 2 (AI Experimenting) never successfully transition to Stage 3 (AI Implementing) (Pertama Partners, AI Maturity Model for Asian Businesses, 2026). They stall in what the research calls "perpetual pilot mode" — running experiment after experiment that demonstrates AI's potential but never deploying it in a way that affects actual business operations. Across the region, 88% of AI proof-of-concepts fail to reach production deployment (Pertama Partners, AI Maturity Model for Asian Businesses, 2026).

This is not a technology problem. The tools work. The models are capable. The platforms are mature. The failure is organizational, structural, and strategic. And it is the single largest destroyer of AI investment value in Asian enterprises.

The Four Death Valleys

The Pertama AI Maturity Model identifies four distinct transition points where organizations are most likely to stall. Each has its own failure pattern, root causes, and crossing strategies. Understanding which valley you are in is the first step toward getting out of it.

Death Valley 1: The Strategy-Action Gap (Stage 1 to Stage 2)

Failure rate: Approximately 25% of Stage 1 companies fail to reach Stage 2 within 12 months

This is the mildest of the four valleys, but it claims a quarter of organizations at the starting line. The pattern is straightforward: leadership discusses AI extensively but never converts discussion into action.

The three traps:

Analysis paralysis. The organization commissions reports, attends conferences, and evaluates tools — endlessly. Leadership wants to find the perfect first use case before committing any resources. But there is no perfect first use case. There are only good-enough ones that generate organizational learning.

The FOMO trap. Instead of focusing, the organization tries to launch five to ten AI initiatives simultaneously. A chatbot here, a recommendation engine there, an analytics tool for finance, a content generator for marketing. With limited resources spread across too many fronts, none gets sufficient attention to succeed. The result is not five pilots — it is zero meaningful experiments.

The missing owner. Everyone agrees AI is important. Nobody is accountable for making it happen. Without a named individual with dedicated time (even 20-30% of their week) and a small discretionary budget, AI remains a topic of conversation rather than a workstream.

How to cross it: Appoint one person, pick one use case, set a 90-day deadline, and allocate a specific budget between USD 10,000 and 30,000. Constrain ruthlessly. The objective is not to solve the company's biggest problem with AI. It is to generate the organization's first structured experience of AI in action.

Death Valley 2: Pilot Purgatory (Stage 2 to Stage 3)

Failure rate: 60% of Stage 2 companies never reach Stage 3

This is the deadliest transition in the entire maturity model — the one that kills more AI journeys than all other valleys combined. The compounding factors of limited budgets, scarce talent, and immature data infrastructure in Asian markets make this the transition where the region's AI ambitions most commonly die.

The average time to progress from Stage 2 to Stage 3 is 14 months for those who succeed (Pertama Partners, AI Maturity Model for Asian Businesses, 2026). But the majority never succeed at all. Understanding why requires examining five distinct failure patterns.

Perpetual piloting. The organization runs pilot after pilot, each demonstrating potential but none transitioning to production. Pilots are treated as demonstrations rather than deployments. After two or three pilots that "went well" but never shipped, organizational momentum dies. Stakeholders grow skeptical. Budget holders start asking hard questions. The AI champion finds it harder to secure resources for the next experiment because the last three experiments produced impressive demos but zero operational impact.

The data wall. This is perhaps the most underestimated failure pattern. The pilot worked beautifully — with a small, clean, curated data set. Production requires the full, messy, incomplete, inconsistent reality of the company's actual data. Customer records with missing fields. Transaction histories with format inconsistencies. Product catalogs that have not been updated since the previous ERP migration. Most companies underestimate data preparation costs by 50% or more. The Pertama research notes that software licenses account for only 30-50% of total AI implementation costs — integration, data preparation, and technical implementation consume the remaining 40-50%.

The vendor dependency trap. An AI vendor runs a successful pilot using their own team's deep expertise and purpose-built demonstration environment. The pilot metrics look excellent. Leadership signs off on production. Then the vendor transitions from "pilot delivery" to "ongoing support," their best engineers move to the next prospect, and the company discovers it lacks the internal capability to operate, monitor, troubleshoot, and improve the system. The pilot worked. The production system degrades within weeks.

The champion departure. The single individual who drove AI experimentation — often someone who took it on voluntarily, out of personal interest, on top of their existing responsibilities — leaves the company. Nobody else has the knowledge, the vendor relationships, the institutional context, or the authority to continue the work. Everything that person knew about the data preparation steps, the integration decisions, and the lessons from failed experiments walks out the door with them.

ROI impatience. Leadership approved the pilot budget based on optimistic projections. When the first quarter's production results are modest — as they almost always are, since most organizations achieve satisfactory AI ROI within two to four years, not months — funding is cut. The organization retreats to Stage 2 and the cycle begins again, this time with less organizational trust and tighter purse strings.

How to cross it: The crossing strategy for Pilot Purgatory is not a single action but a set of structural commitments made before the pilot begins.

First, commit to production from day one. Do not frame the initiative as a pilot that might become production. Frame it as a production deployment with a structured testing phase. The distinction matters because it changes how the organization plans, budgets, and staffs the effort.

Second, budget 40% for data preparation. If the total project budget is USD 100,000, allocate USD 40,000 specifically for data cleaning, consolidation, transformation, and ongoing data quality management. This is not overhead — it is the foundation.

Third, require knowledge transfer from vendors. Any vendor engagement must include explicit knowledge transfer milestones. Internal team members must shadow the vendor's work, document decisions, and be capable of operating the system independently by the end of the engagement. If the vendor resists this requirement, choose a different vendor.

Fourth, define success metrics before deployment. "Reduce customer response time from 4 hours to 30 minutes" is a success metric. "Improve customer experience" is not. Clear metrics protect the initiative from being killed by subjective perception.

Fifth, commit to a 12-month evaluation period. Communicate to leadership that AI production deployments require at least 12 months to demonstrate their full value. The investment range for a Stage 2 to Stage 3 transition is USD 30,000 to 150,000 (Pertama Partners, AI Maturity Model for Asian Businesses, 2026). Set expectations that the payback occurs over years, not quarters.

Death Valley 3: The Scaling Silo (Stage 3 to Stage 4)

Failure rate: Approximately 45% of Stage 3 companies stall before reaching Stage 4 (Pertama Partners, AI Maturity Model for Asian Businesses, 2026)

Companies that successfully deploy their first AI system in production often assume the hard part is over. It is not. The transition from one successful AI system to an organization that can deploy AI across multiple functions introduces an entirely different set of challenges.

The hero project problem. The first AI system succeeded because a specific, talented team built a bespoke solution for a specific problem. The approach was not designed to be replicable. The team made hundreds of small decisions — about data formats, integration methods, monitoring thresholds, edge case handling — that are not documented anywhere. When the organization tries to deploy a second AI use case, it discovers that nothing from the first project transfers. Every new deployment requires the same from-scratch effort, the same cost, and the same timeline.

Data architecture debt. The first AI system created its own data pipelines and data stores. The second system creates different ones. By the third or fourth system, the organization has a fragile spaghetti of data connections that are duplicative, brittle, and unmaintainable. A change to the source data format breaks three downstream AI systems in ways that are difficult to diagnose.

Governance avoidance. With one AI system, governance can be handled informally — a few people know how it works, they keep an eye on it, and issues are handled as they arise. With three or four AI systems touching customers, operations, and financial data, informal governance breaks down. But formalizing governance — establishing policies, documentation, review processes, audit trails — is perceived as slowing down innovation. So governance is deferred until a failure (a privacy incident, a biased outcome, a system outage affecting customers) forces the issue under the worst possible circumstances.

The talent ceiling. One AI system can be managed with a vendor and a part-time internal champion. Three or four require genuine internal expertise. But 75% of Asia-Pacific employers cannot find the AI talent they need (Pertama Partners, AI Maturity Model for Asian Businesses, 2026), and competitive AI salaries in Singapore or Hong Kong can exceed what an SMB planned to spend on its entire AI program.

How to cross it: After the first successful production deployment, resist the urge to immediately launch the next use case. Instead, invest in infrastructure. Build a reusable data platform that can serve multiple AI systems. Create deployment templates and playbooks so that each subsequent use case does not start from zero. Establish governance policies while things are still working well, not after a failure. And solve the talent problem through structure — managed service providers, fractional AI leadership, or partnerships — rather than hoping to hire your way out of a market where three-quarters of employers are struggling to recruit.

The Stage 3 to Stage 4 transition typically requires USD 150,000-500,000 and 12-24 months. The bulk of that investment is not in AI tools — it is in the data infrastructure, process documentation, and talent model that make AI scalable.

Death Valley 4: The Innovation Plateau (Stage 4 to Stage 5)

Failure rate: Approximately 55% of Stage 4 companies stall at this stage

The final valley affects the smallest number of companies in absolute terms — only 4% of Asian SMBs even reach Stage 4 — but it is the trickiest to navigate because the failure is subtle. The organization becomes excellent at deploying and managing AI systems across the business, but it stops innovating. AI becomes an operational capability rather than a strategic one. The company optimizes what it has rather than pursuing what it could become.

The build-versus-buy dilemma intensifies at this stage. Everything up to Stage 4 can be achieved primarily by buying AI as a service. Stage 5 requires producing AI — building proprietary models on proprietary data, creating AI tools that become the firm's competitive moat. This is a fundamentally different capability that requires different skills, different investment levels, and different risk tolerance.

How to cross it: Make a deliberate decision about whether Stage 5 is the right target. For many Asian SMBs, Stage 4 is a strong and defensible position. Stage 5 is appropriate when AI capability is the competitive differentiator — when the market rewards proprietary AI as a product or core operating advantage — and when the organization has the resources to sustain the investment.

Why the Stage 2-to-3 Gap Matters Most

Of the four death valleys, the Stage 2 to Stage 3 transition deserves the most attention for a simple mathematical reason: it affects the most companies. With 35% of Asian SMBs currently at Stage 2 (Pertama Partners, AI Maturity Model for Asian Businesses, 2026), the pilot-to-production gap is not a niche concern — it is the defining challenge of AI adoption in the region.

The economics make the case clearly. Companies that cross from Stage 2 to Stage 3 enter a fundamentally different financial trajectory. Stage 3+ companies report 2.5 times higher revenue growth than their Stage 1-2 peers (Pertama Partners, AI Maturity Model for Asian Businesses, 2026). BCG research shows that AI-mature companies achieve USD 3.70 in value for every dollar invested, with top performers reaching USD 10.30. Meanwhile, Stage 2 companies are in the negative ROI phase — spending on experiments that generate learning but not returns.

The 14-month average timeline for a successful Stage 2 to Stage 3 transition is both encouraging and sobering. Encouraging because it means the journey is not a multi-year odyssey. Sobering because 14 months of sustained organizational focus, budget commitment, and change management is a serious undertaking for any SMB, particularly one operating in the resource-constrained environment of most Asian markets.

The Compounding Cost of Stalling

The decision to remain at Stage 2 — running pilots indefinitely, deferring production deployment — is not a neutral decision. It is an actively deteriorating position.

As more competitors advance through the maturity stages, the penalty for remaining at Stage 1-2 increases. AI adoption among firms globally has more than doubled from 8.7% in 2023 to 20.2% in 2025 (Pertama Partners, AI Maturity Model for Asian Businesses, 2026). In Asia-Pacific, IDC projects that by 2030, 50% of new economic value from digital businesses will come from organizations that invested in AI today.

Meanwhile, 91% of SMEs that have adopted generative AI report measurable efficiency gains (Pertama Partners, AI Maturity Model for Asian Businesses, 2026). The problem is not that AI does not work. The problem is that most organizations cannot get it out of the lab and into the business. Every month spent in Pilot Purgatory is a month where competitors who have crossed the gap are compounding their advantages — better data from production usage, better models from real-world feedback, better processes from operational experience, and better economics from realized returns.

The value gap between AI leaders and laggards is widening, not narrowing. Companies that invest in crossing from Stage 2 to Stage 3 in the next 12-14 months will be positioned to capture the AI-driven value the region's growth trajectory demands. Companies that remain stuck in experimentation risk competing against AI-augmented competitors with tools they do not have, insights they cannot generate, and cost structures they cannot match.

A Practical Crossing Checklist

For organizations currently at Stage 2, here is a condensed action plan for crossing Pilot Purgatory:

  1. Select one use case that addresses a real business pain point, has sufficient quality data, and can show measurable impact within 90 days of deployment.
  2. Allocate USD 30,000-150,000 for the full journey from pilot to production, with 40% earmarked for data preparation.
  3. Frame it as production from day one — not a pilot that might graduate. Staff it, govern it, and plan for it accordingly.
  4. Define three success metrics that are specific, measurable, and agreed upon by leadership before deployment begins.
  5. Secure technical capability through a managed AI service provider or specialist consultant — do not wait until you can hire a full-time AI engineer.
  6. Establish minimum governance before the system touches customers: data handling policies, AI output review procedures, escalation paths, and regulatory compliance checks.
  7. Train the affected teams and establish feedback mechanisms. User rejection, not technical failure, is the most common reason AI systems are abandoned post-deployment.
  8. Commit to 12 months of evaluation and iteration before judging the investment's success.

Get the Full Framework

This post has focused on the death valleys — the transition points where organizations stall. But diagnosing the problem is only half the value. For the complete framework including the full 20-point scorecard, stage-by-stage playbook, and tool recommendations, read AI Maturity Model for Asian Businesses. The full paper includes detailed industry-specific pathways for financial services, manufacturing, professional services, and retail, along with budget guidance and tool recommendations calibrated for each maturity stage.

Move From Pilot to Production

The difference between organizations that cross Death Valley 2 and those that do not is rarely technology. It is commitment, structure, and realistic planning. The 60% failure rate is not inevitable — it reflects a pattern of under-investment, under-planning, and unrealistic expectations that can be corrected.

Ready to advance your organization's AI maturity? Book a consultation with Pertama Partners.

Frequently Asked Questions

The "death valley" between pilot and production exists because pilots run in controlled environments with clean data and dedicated teams, while production requires integration with legacy systems, handling messy real-world data, change management across departments, and ongoing maintenance.

The pilot-to-production gap refers to the significant difference in complexity between running a successful AI proof-of-concept and deploying that same solution at scale in a real business environment. It involves technical, organisational, and process challenges that pilots don't surface.

Build production requirements into the pilot from day one: use production-quality data, involve operations teams early, plan for monitoring and model drift, create a clear handover process from data science to engineering, and secure operational budget before the pilot completes.

AI implementationpilot to productionAI maturitychange managementdeath valleyAI operationsAsian SMBs

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