Back to AI Glossary
Robotics & Automation

What is Path Planning?

Path Planning is the computational process of determining an optimal or near-optimal route for a robot or autonomous vehicle to travel from one point to another while avoiding obstacles and satisfying constraints. It is a foundational capability for mobile robots, drones, autonomous vehicles, and robotic arms operating in warehouses, factories, and outdoor environments.

What is Path Planning?

Path Planning is the process by which a robot, autonomous vehicle, or drone calculates the best route to travel from its current location to a desired destination. The "best" route typically means the shortest, fastest, safest, or most energy-efficient path that avoids obstacles, respects physical constraints, and accounts for the dynamic nature of real-world environments.

Path planning is one of the most fundamental capabilities in robotics. Without effective path planning, a warehouse robot cannot navigate between shelves, a delivery drone cannot fly from depot to destination, and a robotic arm cannot move between positions without colliding with other equipment. It is the invisible intelligence that makes autonomous movement possible.

How Path Planning Works

Environment Representation

Before planning a path, the robot needs a model of its environment. Common representations include:

  • Occupancy grids: The environment is divided into a grid of cells, each marked as free, occupied, or unknown
  • Graph-based maps: Key locations and the connections between them are represented as nodes and edges
  • Continuous space models: The environment is described mathematically, allowing smooth path computation
  • Point clouds: Three-dimensional representations built from LiDAR or depth camera data

Classic Path Planning Algorithms

Several well-established algorithms form the foundation of path planning:

  • A-star (A)**: One of the most widely used algorithms, A finds the shortest path on a graph by combining the actual cost of reaching a point with an estimated cost to the goal. It is fast, reliable, and used extensively in warehouse robotics and game AI.
  • Dijkstra's algorithm: Finds the shortest path to all reachable points from a starting location. More comprehensive than A* but computationally heavier.
  • Rapidly-exploring Random Trees (RRT): Builds a tree of possible paths by randomly sampling the space. Effective for high-dimensional problems like robotic arm motion planning where the search space is complex.
  • Potential field methods: The goal exerts an attractive force and obstacles exert repulsive forces, guiding the robot along a natural path. Simple and fast but can get stuck in certain configurations.

Modern AI-Based Approaches

Recent advances use machine learning to enhance path planning:

  • Reinforcement learning: Robots learn navigation policies through trial and error, developing intuitive path planning capabilities that adapt to dynamic environments
  • Neural network planners: Deep learning models trained on millions of path planning examples can generate near-optimal paths instantly, orders of magnitude faster than traditional algorithms
  • Predictive planning: AI models that predict the future movements of obstacles, such as other vehicles or pedestrians, and plan paths that account for these predictions

Dynamic Replanning

Real-world environments change constantly. People walk through warehouses, other vehicles share roads, and new obstacles appear unexpectedly. Modern path planning systems continuously monitor the environment and replan in real time when conditions change, ensuring the robot always follows a safe and efficient route.

Business Applications of Path Planning

Warehouse and Logistics

Warehouse robots use path planning to navigate efficiently between storage locations, picking stations, and loading docks. Advanced systems coordinate the paths of dozens or hundreds of robots simultaneously, preventing collisions while maximising throughput. In large fulfilment centres across Southeast Asia handling e-commerce orders, path planning efficiency directly translates to orders processed per hour and operating costs.

Autonomous Delivery

Last-mile delivery robots and drones rely on path planning to navigate urban and suburban environments. In Southeast Asian cities with complex road networks and mixed traffic, sophisticated path planning must account for motorbikes, pedestrians, street vendors, and unpredictable traffic patterns that differ significantly from Western environments.

Manufacturing

Robotic arms use path planning in joint space, calculating how to move their various joints to reach a target position without colliding with the workpiece, other equipment, or themselves. Multi-robot manufacturing cells require coordinated path planning to prevent robot-to-robot collisions while maintaining production speed.

Agriculture

Agricultural robots navigating fields, orchards, and plantations use path planning to cover areas efficiently while avoiding obstacles like trees, irrigation equipment, and terrain variations. In Southeast Asian agriculture, path planning must account for soft and uneven ground, narrow row spacing in palm oil plantations, and flooded conditions in rice paddies.

Fleet Management

When managing multiple autonomous vehicles or robots, path planning extends to fleet-level coordination, ensuring vehicles do not deadlock, efficiently share roadways, and collectively cover their assigned areas without redundant travel.

Path Planning in Southeast Asia

Southeast Asian environments present unique path planning challenges and opportunities:

  • Dense urban environments: Cities like Bangkok, Ho Chi Minh City, and Jakarta feature complex, congested road networks with mixed traffic that require adaptive path planning algorithms far more sophisticated than those designed for structured Western road systems.
  • Warehouse growth: The rapid expansion of e-commerce logistics infrastructure across ASEAN creates strong demand for warehouse robots with efficient path planning capabilities to maximise throughput in often space-constrained facilities.
  • Agricultural terrain: Diverse and often challenging agricultural terrain, from flooded rice paddies to hillside plantations, requires path planning systems that can handle variable ground conditions and navigate around natural obstacles.
  • Infrastructure variation: The mix of modern and legacy infrastructure across the region means path planning systems must be robust to environments ranging from state-of-the-art automated warehouses in Singapore to older facilities in developing markets.

Common Misconceptions

"Path planning is a solved problem." While basic path planning in static environments is well understood, planning in dynamic, unstructured, and unpredictable environments remains an active area of research. Real-world conditions continuously challenge even state-of-the-art systems.

"Shortest path is always the best path." Optimal paths must balance distance with other factors including safety margins, energy consumption, time, traffic congestion, and surface conditions. The best path for a loaded forklift may differ significantly from the shortest geometric route.

"Path planning only matters for mobile robots." Robotic arms, surgical robots, and any system that moves through space require path planning. A six-axis robotic arm planning its joint movements to avoid collisions is solving a path planning problem in six-dimensional space.

Getting Started with Path Planning

  1. Define your navigation requirements including the environment type, obstacle density, required speed, and precision
  2. Choose an appropriate environment representation based on your space complexity and computational constraints
  3. Select algorithms matched to your needs: A* for structured grid environments, RRT for high-dimensional manipulation, or learning-based methods for dynamic environments
  4. Invest in reliable sensing as path planning is only as good as the environmental data it receives
  5. Test extensively in simulation before deploying in physical environments to identify edge cases and failure modes
Why It Matters for Business

Path planning may seem like a purely technical concern, but it directly determines the efficiency, safety, and economic viability of any robotic or autonomous system deployment. For CEOs and CTOs, understanding path planning matters because it is often the differentiating factor between robotic systems that deliver genuine productivity improvements and those that underperform expectations.

In warehouse and logistics operations, path planning efficiency directly impacts throughput. A ten percent improvement in path planning can translate to a ten percent increase in orders fulfilled per hour without any additional hardware investment. For e-commerce fulfilment operations across Southeast Asia handling thousands of daily orders, this translates to significant operational savings.

For autonomous delivery and fleet operations, path planning quality determines fuel costs, delivery times, and vehicle utilisation rates. In the complex traffic environments of Southeast Asian cities, path planning that accounts for local traffic patterns and road conditions can reduce delivery times by twenty to thirty percent compared to generic routing solutions. When evaluating robotics and autonomous vehicle vendors, asking about their path planning capabilities and how they handle your specific environment provides valuable insight into likely real-world performance.

Key Considerations
  • Evaluate path planning performance in conditions that match your actual operating environment. Algorithms that perform well in structured lab settings may struggle in the dynamic, cluttered environments common in real-world Southeast Asian facilities.
  • Consider computational requirements carefully. Real-time path planning for mobile robots needs to run on onboard hardware, while fleet-level coordination may require cloud computing infrastructure.
  • Invest in quality sensor systems. Path planning depends entirely on accurate environmental perception. Poor sensor data leads to poor paths regardless of algorithm sophistication.
  • Test edge cases thoroughly. Path planning failures tend to occur in unusual situations such as unexpected obstacles, sensor occlusion, or unusual environmental configurations.
  • Plan for multi-robot coordination if you intend to deploy multiple autonomous systems. Individual path planning is far simpler than coordinated fleet planning, and the latter requires careful system architecture.
  • Account for local environmental factors specific to your Southeast Asian deployment, including monsoon weather effects on outdoor navigation, mixed traffic patterns, and varying infrastructure quality.
  • Request performance benchmarks from vendors in terms of replanning speed, path optimality, and collision avoidance reliability under realistic conditions.

Frequently Asked Questions

How does path planning affect warehouse robot throughput and ROI?

Path planning efficiency is one of the largest determinants of warehouse robot productivity. Well-optimised path planning can increase pick rates by fifteen to thirty percent compared to naive routing, reduce travel distances by twenty to forty percent through intelligent sequencing, and prevent congestion bottlenecks that stall operations. For a typical Southeast Asian fulfilment centre processing five thousand orders per day, improved path planning can increase throughput equivalent to adding ten to fifteen percent more robots without additional hardware investment, significantly improving return on investment.

Can path planning algorithms handle the chaotic traffic in Southeast Asian cities?

Modern path planning systems increasingly incorporate AI-based prediction to handle the mixed and dynamic traffic conditions common in Southeast Asian cities. These systems learn local traffic patterns, predict the movements of motorbikes, pedestrians, and other vehicles, and plan paths that account for the informal traffic behaviours not captured by standard Western road rules. While autonomous navigation in dense Asian traffic remains challenging, significant progress has been made through training on local driving data and combining traditional planning algorithms with deep learning prediction models.

More Questions

Path planning determines the geometric route from point A to point B, answering "where should the robot go?" Motion planning extends this to include dynamics, answering "how should the robot move?" Motion planning considers velocity, acceleration, timing, and the physical constraints of the robot, producing a complete trajectory rather than just a route. For business purposes, the distinction matters when evaluating robot performance. A robot might find the right path but move along it inefficiently if motion planning is poor, affecting cycle times and energy consumption.

Need help implementing Path Planning?

Pertama Partners helps businesses across Southeast Asia adopt AI strategically. Let's discuss how path planning fits into your AI roadmap.